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Reason for selection

Reason1  

(History and actual results)
We have manufactured checking fixtures for 90 years. We have a lot of actual performance for checking fixture production in Japan and worldwide.

●検具製作90年の歴史

検具製作90年の歴史

●国内実籍

自動車メーカー 7社

日産自動車、スズキ、トヨタ自動車東日本、本田技研工業、三菱自動車、
UDトラックス、日野自動車、その他 部品メーカー 多数

●海外実績

自動車メーカー 15社  日産自動車、GM、スズキ、天津一汽  他

(15カ国)

Thailand, China, India, Indonesia, Malaysia, United States, Mexico, Brazil, Russia, United Kingdom, France, Spain, Philippines, Egypt, South Africa

詳しくは、実績・ネットワークページへ →

Reason2  

(Planning)
We can plan the checking fixture system corresponding to the car manufacturing process in Japan and worldwide.

●Know-how

1.We understand car manufacture process in detail.
2.We can plan the checking fixture system to verify car manufacture.
3.We are familiar with required accuracy for car manufacture.
4.We have know-how of fit and finish operation between parts.

●Experience

1.We have know-how for car manufacturing facility,
  and are familiar with important point to assure the quality.
2.We have a lot of actual results for checking fixture manufacture of
  car manufacturer and parts manufacturer in Japan and worldwide.

  Checking fixture system Basic specifications

詳しくは、技術情報ページへ →

Reason3  

(Specification creation)
We can create checking fixture specification considering located accuracy condition between car and parts,

●Specification creation know-how
 

1.We create checking fixture specification with these characteristic information.
  considering located accuracy condition between car and parts,
2.We create checking fixture specification considering located condition
  in each car manufacturing process.
3.We can create checking fixture specification considering required accuracy
  of car and parts.
4.We can create checking fixture specification considering
  the way to use and measurement facility.

 

●ゲストエンジニアリングが常駐が可能

  ゲストエンジニアリング

詳しくは、技術情報ページへ →

Reason4  

(Design technology)
Design capability by veteran design engineer know-how and technical data base

●Design technology/organization
 

1.High-end CAD      CATIA V5、NX、iDEAS

  CAD
 

2.A lot of veteran engineer :
  Technical informations are shared by technical data base.
3.35 Design engineers

 
Design   Design
 

4.The best frame design to realize the best weight,
  strength and accuracy(+0.05/-0.05) by FEM analysis
5.We can design and manufacture accurate large mock-up (checking fixture)
  to prevent to be deformed by own weight.
  ・We ensure the strength keeping required shape.
  ・We ensure big mock-up (checking fixture) accuracy without frame
   to prevent to be deformed by own weight.

  images
 

6.We have automatic measurement technology

 
●Creating CAM data
 

3D CAM     NX、DIPRO-α、WORK-NC

詳しくは、技術情報ページへ →

Reason5  

(Machining technology)
A lot of knowledge of resin material for checking fixture, further 3D surface and accurate machining technology.

●material technology
 

1.We can select the best material based on the purpose such as resin,
  CFRP, aluminum.
2.We can adjust the resin material as the suitable condition with resin suppliers.
3.We have additives knowledge in resin material.
  (Required strength, coefficient of thermal expansion, machining workability)

詳しくは → 大物樹脂加工.com
 
●material procurement
 

1.We can select and procure the best material fit for specification
  from the local procurement materials.

 
●machining technology
 

1.3D surface / accurate machining technology.
  Resin / CFRP / Aluminum / Steel / Casting

 
●machining center

Large 5-axis machining / machining center with 5-face machining equipment /
3D printer

≫equipment list     詳しくは、技術情報ページへ →

Reason6  

(Manufacture/Assembly)
We can manufacture accurate large checking fixture with skillful assembly technology.

●assembly technology

 

1.We can achieve the required accuracy in large checking fixture.
  (0.05mm accuracy in 3-4m size checking fixture for car)

assembly technology

2.We have a lot of skillful staffs who are familiar with important point for accuracy.

●facility

1.Thermostatic factory
2.We assure the quality by accurate measurement machine from assembly stage.

詳しくは、技術情報ページへ →

Reason7  

(Inspection facility)
Inspection system by exercised inspector, accurate measurement machine, and laser measurement machine.

●Thermostatic factory / accurate measurement machine / laser measurement machine
 

We have large 5-axis machining / machining center with 5-face machining equipment, and have another equipment for resin machining in in checking fixture.com

 
TOKYO BOEKI TECHNO-SYSTEM LTD.thomas 2015J

・TOKYO BOEKI TECHNO-SYSTEM LTD.
thomas 2015J (2台)
・定盤 4,000mm×6,000mm×400H

  TOKYO BOEKI TECHNO-SYSTEM LTD.thomas 2015J

・TOKYO BOEKI TECHNO-SYSTEM LTD.
thomas 2015J (2台)
・定盤 3,600mm×6,000mm×250H

 
TOKYO BOEKI TECHNO-SYSTEM LTD.layout machine 2015F+MEGAⅡ

・TOKYO BOEKI TECHNO-SYSTEM LTD.
layout machine 2015F+MEGAⅡ(2台)
・定盤 3,500mm×6,000mm×250H

  TOKYO BOEKI TECHNO-SYSTEM LTD.thomas 2015J

・TOKYO BOEKI TECHNO-SYSTEM LTD.
thomas 2015J (3台)
・定盤 3,000mm×5,000mm×250H (2面)

 
TOKYO BOEKI TECHNO-SYSTEM LTD.thomas 1015system

・TOKYO BOEKI TECHNO-SYSTEM LTD.
thomas 1015system (1台)
・定盤 3,000mm×4,000mm×300H

 
多間接型三次元測定機ベクトロン VMC6666Mpls   計測風景

・多間接型三次元測定機ベクトロン
 VMC6666Mpls (2台)
・非接触計測システム (レーザースキャナー)

●人材

1.Inspectors can operate 3D high-end CAD
2.Our staffs can supervise checking fixture installation,
  maintenance and modification.

詳しくは、技術情報ページへ →

Reason8  

(Network)
Network of checking fixture manufacture in Japan and worldwide.

●We have a lot of cooperative companies

●We make cooperative system such as our staff and cooperative companies from the beginning.

●Local manufacture
(cooperative companies)

Thailand
China
Indonesia
Malaysia
Korea
Taiwan

5社
6社
1社
1社
2社
1社

China cooperative companies Thailand cooperative companies
 

China cooperative companies

 

Thailand cooperative companies

●Inspection
We can dispatch our staffs to assure the quality.

●Installation/Adjustment
Our staffs can supervise checking fixture installation, and adjustment.

詳しくは、ネットワークページへ →

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